A pneumatic system is an essential network for the industrial world, and various sectors tend to rely on this when it comes to mechanical energy production. However, many people still have no idea how this complex process functions within. Does it work separately? Is everything inside interconnected?
We will find the answers to every question inside.
What is a Pneumatic System?
- A pneumatic system is a process of utilising compressed air or gas to take full control of the mechanical components’ manoeuvre. The said mechanism is visible in various industries such as construction, transportation, manufacturing and automation, etc.
- If we look into the fundamental elements within a pneumatic system, we notice components such as a storage tank and a compressor for gas or air generation. The storage tank is to capture compressed air, and other pneumatic components, varying from valves, cylinders, to actuators. These systems come with such a complex mechanical asset network mainly because they are important to take control of the compressed air or gas pressure and later convert it into a mechanical passage.
- There are some circumstances where the technicians find that electricity or hydraulics are not the ideal and practical choice. In such instances, pneumatics comes into play. On the other hand, this is known to save costs massively and in efficiency-wise they are also practical. With the unique design itself, they offer a reliable and precise service.
Pneumatic System Workflow
During the first stage, the air filters grab air directly from the surroundings and the filters clean air using the purification mechanisms. The main reason this process happens is that the air captured from the atmosphere can be harmful due to various contaminants. With the filters, the system ensures air that goes through the compressor will not damage any components.
In the next step, the network brings purified air into the air compressor, which is powered by mechanical energy using an electronic motor. The compressors are there to escalate the air pressure and shrink its volume. It is important to notice that the temperature might go upwards alongside the increased air pressure.
This is why the air compressors send it to the air coolers during the next stage. Even though after the cooling process, the temperature drops. However, the heightened pressure will remain the same.
After the cooling mechanism occurs, the cooled air’s next destination is the receiver tanks. After air is transmitted to them, the tanks store it. This stored air is then sent to an air treatment chamber, which is also known as a filter regulator lubricator or FRL. This is where the air drying process occurs.
When it comes the pneumatic systems, this end-to-end process becomes key as components available in the pneumatic network are quite fragile. Imagine the whole air treatment framework does not occur, then there is a high possibility that the air can be wet or hot, and the system auto transmits this air to the receiver tanks. This may have negative consequences on the other parts of the system. With this treatment procedure, it is possible to gain high levels of system efficiency and productivity.
Then, in the final stage, the treated air streams down to the control valve to make changes to the flow direction based on scenario requirements. The air actuator uses the energy of air and wheels it into mechanical energy and the actuator’s expected output.
What Are the Important Pneumatic Components?
The pneumatic forces require a number of components inside the system. There can be different sizes and models of these mechanical elements. The right parts need careful observation before aligning, and this is when the air gets captured, treated and converted into useful pneumatic energy at the end point.
The initial gadget you need is the air compressor. This seizes the air from the surroundings and keeps it stored within the machine. Then it reduces its volume and covers the air inside an enclosed room. When it comes to blatant air compressors, we can explore vacuums as they simply absorb air and other detritus.
Then, there must be air cylinders. When they receive energy signals, air cylinders can move and create a sort of energy that can be used to start the motor. This is one of the compulsory elements of the system, as the malfunctioning cylinders will rotate abnormally and have the possibility of damaging the rest of the machine.
The actuator is a must-have. When they receive energy signals, the actuator will open and close the valves of the network. It also must contain the transmitting power for better functioning.
The motor is the heart of the machine. When the cylinders move, they simply move.
What are the Factors that Impact the Efficiency of Pneumatic Operations?
A better-performing pneumatic system requires several contributing factors. When the operators keep them in mind when purchasing and maintaining them, they can expect cost efficiency and maximised performance from the first day itself.
Air Quality
When the air carries contaminants such as moisture, oil, or dust, it will mostly result in damage to its elements. This is why the importance of air purifiers and dryers comes in.
Pressure Levels
It is key to maintain ideal air pressure. While too much pressure might harm parts, too little pressure can result in incomplete movements. Regulators aid in preserving the proper equilibrium.
System Design
When you opt for an effective design, it is a good initiative to guarantee you employ the appropriate component size. This will help reduce air loss through leaks. However, in this case, components that are not up to par will end up shrinking energy and performing worse.
Maintenance
When you keep conducting routine maintenance and regular inspections, this means you double the chances of stopping potential wear and tear. If you could take care of deteriorated seals and possible leaks, you would notice a significant level of efficiency boosting.
Environmental Conditions
Corrosive environments and extreme level of whether conditions are direct factors when deciding the longevity of the components. This is where you need to purchase dependable and adjustable components. They will be able to withstand everything without cracking.
By taking care of these issues, pneumatic systems will have the power to operate at their best, guaranteeing durability and economy in industrial processes.
Ensure the Good Health of Your Pneumatic Systems with Predictive Tools
Your pneumatic network may be hiding secrets underneath! Even though it is difficult to guarantee that the complex pneumatic systems are not cracked or do not contain leaks within, with the right tools and predictive analytics technology, you can clear the way for this challenge successfully. Tigernix Mechanical Asset Solution Suite covers every component from compressors, fans, valves, to pumps under a single dashboard. Connect with us to ensure that your pneumatic system is in good health.
